Company Description
Do you want beneficial technologies being shaped by your ideas? Whether in the areas of mobility solutions, consumer goods, industrial technology or energy and building technology - with us, you will have the chance to improve quality of life all across the globe. Welcome to Bosch.
Job Description
Job Summary
Design engineer for HD eAxle Gears.
Roles and Responsibilities
- Conceptual and Detailed Design:
- Design and develop new gear systems (spur, helical, bevel, planetary) from concept through to production-ready detailed drawings.
- Perform gear geometry calculations, tooth profile optimization, and strength analysis to meet performance, life, and reliability targets.
- Create 3D models and 2D manufacturing drawings with full GD&T (Geometric Dimensioning and Tolerancing) specifications.
- Conduct gear design calculations for bending strength (Lewis equation, AGMA standards), surface durability (pitting resistance), scuffing, and efficiency.
- Perform tolerance stack-up analysis for gear assemblies.
- Support prototype testing, analyze test results, and implement design modifications based on findings.
- Perform root cause analysis for gear failures (e.g., pitting, spalling, tooth breakage) and propose corrective design actions.
- Collaboration and Support:
- Work closely with cross-functional teams including Systems Engineering, Manufacturing, Quality, and Procurement.
- Provide technical support to manufacturing teams during production, troubleshooting gear-related issues.
- Collaborate with suppliers on gear manufacturing processes (hobbing, shaping, grinding, shaving) and material selection.
- Create and maintain design documentation, including design reports, calculations, and Bill of Materials (BOM).
- Standards and Continuous Improvement:
- Ensure all designs comply with relevant industry standards (e.g., AGMA, ISO, DIN).
- Participate in design reviews (DFMEA, DRBFM) and contribute to continuous improvement initiatives for gear design processes and tools.
Qualifications
- Master’s degree in Mechanical Engineering, Automotive Engineering, or a related field.
- Proficiency in Creo software for 3D modeling and drafting.
- Strong knowledge of gear theory, design principles, and manufacturing processes.
- Experience with gear design and analysis software (e.g., KISSsoft, ROMAX, MASTA, or similar).
- Solid understanding of engineering materials, heat treatment processes, and metallurgy related to gears.
- Strong analytical and problem-solving skills (e.g. 8D).
- Excellent communication and teamwork abilities.
- Good logic and presentation ability.
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